|Sharp Edges||This condition creates a buildup of nodular chromium which is brittle and breaks, or cracks, in grinding.||Do not terminate chromium abruptly on sharp edges but radius the edge with a minimum 1/32 inch or more prior to plating.|
|Inside Corners||This low-current density condition creates a very thin deposit, or no coverage of chromium in a corner.||Never machine inside corners square, but rather use the methods of machining shown below before plate.|
|Threads and Splines||Chromium progressively builds up on top of the thread and deposits lesser amount in the root. This tapered deposit affects thread or spine configuration.||If no chromium is necessary, mask the areas; otherwise, radius the edges and minimize chromium thickness. Where heavy deposits are required, machine the surface to allow for chromium buildup.|
Chromium duplicates the machined surface finish up to 0.002 thick, and thereafter a progressive increase in microinch finish is detectable with any increase in thickness. This condition is slightly exaggerated on shot-peened, liquid-honed, or dry-blasted surfaces.
Chromium never “levels off” or “fills in” surface imperfections. Such defects as pits, cracks, or scratches are amplified, and the surface should be polished beforehand; otherwise, it must be ground after plating.
Prior to finalizing a specification, consultation with a U.S. Chrome engineering representative is recommended in order to take fullest advantage of the properties of chromium as well as to avoid potential problems.
Consultation involves such design parameters as:
|Light, corrosive atmosphere||0.0002-0.0005 thick||0.001|
|Most wear applications||0.0007-0.0015 thick||0.001|
|Water and chemical attack||0.002-0.005 thick||0.002|
These thicknesses and tolerances are related to the surface finish of the machined part, its size, and its configuration. Closer tolerances are attainable but are normally restricted to production applications where setup costs are justified
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